Produzione di luci a LED

Goditi il viaggio di una luce LED dalle parti al prodotto

Scopri come Vorlane gestisce l'intero processo di produzione della luce LED e completa il tuo ordine rispettando budget e puntualità, lotto dopo lotto.

Riproduci video
Progetta le funzioni in base alle tue esigenze
Acquistare componenti di qualità
Assemblare tutti i componenti
Testare tutti i driver per garantire la funzionalità

Produzione di driver LED

Il cuore delle prestazioni luminose a led

Il driver LED è un alimentatore autonomo che determina il modo di attenuazione, quanti LED possiamo utilizzare, la tensione di funzionamento e specifiche più critiche. Vorlane progetta, costruisce e testa internamente i tuoi driver LED in modo da poter garantire qualità e prestazioni stabili delle luci LED.

La produzione dei driver LED richiede estrema cautela richiedendo ai nostri lavoratori di posizionare e unire insieme tutti i componenti secondo il progetto. Dopo la procedura è necessario un test funzionale per assicurarsi che il driver LED funzioni normalmente.

Produzione LED

Dove il mondo diventa luminoso e colorato

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  • Fissaggio del chip LED
  • Incollaggio di fili
  • Incollaggio LED
  • Ordinamento dei LED
p05 2 s04 foto 01

Fissaggio del chip LED

Abbiamo acquistato chip LED da SANAN, la più grande azienda che fornisce chip LED di alta qualità. In questa procedura, la macchina per il fissaggio automatico dei chip LED aiuta ad aspirare i chip LED dal vassoio e a montarli sul PCB in ordine scientifico e a realizzare il rilevamento automatico dei difetti.

p05 2 s04 foto 02

Incollaggio di fili

Con i chip disposti correttamente sul PCB, il wire bonder ora aiuta a trasformare l'intero PCB in un circuito chiuso, in modo che i LED inizino ad accendersi quando il driver apporta tensione e corrente specifiche. Utilizzando l'oro puro 99.9% come filo di collegamento, garantiamo che il legame non arrugginisca facilmente e duri più a lungo.

p05 2 s04 foto 03

Viraggio e incollaggio dei LED

Il PCB incollato verrà quindi inviato alla procedura di viraggio del colore, dove i LED possono brillare di qualsiasi colore desiderino i nostri clienti. Regolando il colore della colla secondo il colore PANTONE, ti assicuriamo che possiamo ottenere esattamente lo stesso colore in tutti i lotti.

p05 2 s04 foto 04

Ordinamento dei LED

Tutti i LED verranno ordinati automaticamente per corrente, tensione e colore con l'aiuto dello spettrofotometro automatico. In questo processo verranno rimossi anche eventuali LED malfunzionanti. Successivamente tutti i LED con le stesse specifiche verranno collegati tra loro come una striscia e spediti all'officina successiva.

Produzione di alloggi leggeri

Dai una forma unica alla tua luce

p05 2 s05 foto 01

Progettazione di stampi

Collaborando con la principale agenzia di progettazione di stampi, Vorlane sta dando vita al design dell'alloggiamento delle luci a LED sulla base di un'analisi approfondita della flessibilità di produzione. Con uno stampo adeguatamente progettato, il processo di stampaggio è garantito efficiente e sicuro.

Realizzazione di stampi

Utilizzando le macchine CNC e le frese a getto d'acqua più sofisticate, Vorlane realizza stampi di alta precisione con una tolleranza ristretta entro ± 0,01 mm, in modo che l'alloggiamento progettato possa essere perfettamente modellato.

p05 2 s05 foto 02 1
p05 2 s05 foto 03

Fusione (alloggiamento in metallo)

In questo processo, il metallo fuso (principalmente alluminio) viene iniettato nella cavità dello stampo per formare la forma dell'alloggiamento. Controllando rigorosamente la pressione e il tempo, evitiamo deformazioni e crepe nell'alloggiamento.

Stampaggio ad iniezione (alloggiamento in plastica)

Abbiamo acquistato pellet di plastica dalla Tailandia per assicurarci di ottenere le migliori prestazioni della plastica al miglior prezzo.

Utilizzando le migliori macchine per lo stampaggio a iniezione YIZUMI, Vorlane ha reso la procedura di stampaggio a iniezione affidabile e precisa.

p05 2 s05 foto 04

Produzione di luci a LED

Assemblare tutte le parti

Con i driver LED, i LED e l'alloggiamento pronti, l'officina di assemblaggio è qui per unire insieme tutte le parti.

Vorlane segue un processo di assemblaggio standardizzato con l'aiuto del foglio BOM per ciascuna modalità di luce LED, indicando il modo e lo standard corretti per assemblare la luce. Tutti i lavoratori devono terminare il lavoro di assemblaggio come da scheda

Test e confezionamento

Le luci assemblate saranno soggette a un test di invecchiamento di 24 ore ad alta tensione di 2700 V ~ 3500 V. Solo quando le luci supereranno il test verranno inviate alle linee di confezionamento.

p05 2 s07 foto 01
Prova di invecchiamento
p05 2 s07 foto 02
Confezione
p05 2 s07 foto 03
Beni finiti

Vuoi essere il prossimo marchio vincente?

La luce LED e i servizi di Vorlane ti offrono un vantaggio assoluto rispetto alla concorrenza.

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    *Rispettiamo la tua riservatezza e tutte le informazioni sono protette.